Sunday, December 6, 2009

How the Hydrogen Economy Works

Introduction to How the Hydrogen Economy Works

It seems like every day there is a new announcement in the news about automobiles powered by fuel cells. The promises are tantalizing, since fuel cells have the potential to very quickly double the efficiency of cars while significantly reducing air pollution.

At the same time, there have been news stories for decades about the problems associated with petroleum. Everything from oil spills to ozone alerts to gl­obal warming gets blamed on our dependence on fossil fuels.

These two forces are leading the world toward what is broadly known as the hydrogen economy. If the predictions are true, over the next several decades we will all begin to see an amazing shift away from the fossil fuel economy we have today toward a much cleaner hydrogen future.



Can society actually make this shift, or will the technological, economic and political barriers keep us bound to petroleum and other fossil fuels for the next century an­d beyond? In this article, you will learn about the benefits of a hydrogen economy, along with its potential problems. We will also examine some of the technology that would make the transition possible.



Problems with the fossil fuel economy­ ­

Currently, the United States and most of the world is locked into what could be called the fossil fuel economy. Our automobiles, trains and planes are fueled almost exclusively by petroleum products like gasoline and diesel. A huge percentage of our power plants use oil, natural gas and coal for their fuel.



If the flow of fossil fuels to the United States were ever cut off, the economy would come to a halt. There would be no way to transport the products that factories produce. There would be no way for people to drive to work. The whole economy, and in fact the whole of western society, currently depends on fossil fuels.

While fossil fuels have played an important role in getting society to the point it is at today, there are four big problems that fossil fuels create:

1.Air pollution - When cars burn gasoline, they would ideally burn it perfectly and create nothing but carbon dioxide and water in their exhaust. Unfortunately, the internal combustion engine is not perfect. In the process of burning the gasoline, it also produces:
Carbon monoxide, a poisonous gas
Nitrogen oxides, the main source of urban smog
Unburned hydrocarbons, the main source of urban ozone
Catalytic converters eliminate much of this pollution, but they aren't perfect. Air pollution from cars and power plants is a real problem in big cities.



It is bad enough now that, in the summer, many cities have dangerous levels of ozone in the air.

2.Environmental pollution - The process of transporting and storing oil has a big impact on the environment whenever something goes wrong.



An oil spill, pipeline explosion or well fire can create a huge mess. The Exxon Valdez spill is the best known example of the problem, but minor spills happen constantly.

3.Global warming - When you burn a gallon of gas in your car, you emit about 5 pounds (2.3 kg) of carbon into the atmosphere. If it were solid carbon, it would be extremely noticeable -- it would be like throwing a 5-pound bag of sugar out the window of your car for every gallon of gas burned. But because the 5 pounds of carbon comes out as an invisible gas, carbon dioxide, most of us are oblivious to it. The carbon dioxide coming out of every car's tailpipe is a greenhouse gas that is slowly raising the temperature of the planet. The ultimate effects are unknown, but it is a strong possibility that, eventually, there will be dramatic climate changes that affect everyone on the planet. For example, if the ice caps melt, sea level will rise significantly, flooding and destroying all coastal cities in existence today. That's a big side effect.

4.Dependence - The United States, and most other countries, cannot produce enough oil to meet demand, so they import it from oil-rich countries. That creates an economic dependence. When Middle East oil producers decide to raise the price of oil, the rest of the world has little choice but to pay the higher price.

Advantages of the hydrogen economy

In the previous section we saw the significant, worldwide problems created by fossil fuels. The hydrogen economy promises to eliminate all of the problems that the fossil fuel economy creates. Therefore, the advantages of the hydrogen economy include:

1.The elimination of pollution caused by fossil fuels - When hydrogen is used in a fuel cell to create power, it is a completely clean technology. The only byproduct is water. There are also no environmental dangers like oil spills to worry about with hydrogen.

2.The elimination of greenhouse gases - If the hydrogen comes from the electrolysis of water, then hydrogen adds no greenhouse gases to the environment. There is a perfect cycle -- electrolysis produces hydrogen from water, and the hydrogen recombines with oxygen to create water and power in a fuel cell.

3.The elimination of economic dependence - The elimination of oil means no dependence on the Middle East and its oil reserves.

4.Distributed production - Hydrogen can be produced anywhere that you have electricity and water. People can even produce it in their homes with relatively simple technology.

The problems with the fossil fuel economy are so great, and the environmental advantages of the hydrogen economy so significant, that the push toward the hydrogen economy is very strong.

Technological Hurdles

The big question with the hydrogen economy is, "Where does the hydrogen come from?" After that comes the question of transporting, distributing and storing hydrogen. Hydrogen tends to be bulky and tricky in its natural gaseous form.

Once both of these questions are answered in an economical way, the hydrogen economy will be in place.

Where does the hydrogen come from?

­One of the more interesting problems with the hydrogen economy is the hydrogen itself. Where will it come from? With the fossil fuel economy, you simply pump the fossil fuel out of the ground and refine it . Then you burn it as an energy source.

Most of us take oil, gasoline, coal and natural gas for granted, but they are actually quite miraculous. These fossil fuels represent stored solar energy from millions of years ago. Millions of years ago, plants grew using solar energy to power their growth. They died, and eventually turned into oil, coal and natural gas. When we pump oil from the ground, we tap into that huge solar energy storehouse "for free." Whenever we burn a gallon of gasoline, we release that stored solar energy.

In the hydrogen economy, there is no storehouse to tap into. We have to actually create the e­nergy in real-time.

There are two possible sources for the hydrogen:

1.Electrolysis of water - Using electricity, it is easy to split water molecules to create pure hydrogen and oxygen. One big advantage of this process is that you can do it anywhere. For example, you could have a box in your garage producing hydrogen from tap water, and you could fuel your car with that hydrogen.

2.Reforming fossil fuels - Oil and natural gas contain hydrocarbons -- molecules consisting of hydrogen and carbon. Using a device called a fuel processor or a reformer, you can split the hydrogen off the carbon in a hydrocarbon relatively easily and then use the hydrogen. You discard the leftover carbon to the atmosphere as carbon dioxide.

­The second option is, of course, slightly perverse. You are using fossil fuel as the source of hydrogen for the hydrogen economy. This approach reduces air pollution, but it doesn't solve either the greenhouse gas problem (because there is still carbon going into the atmosphere) or the dependence problem (you still need oil). However, it may be a good temporary step to take during the transition to the hydrogen economy. When you hear about "fuel-cell-powered vehicles" being developed by the car companies right now, almost all of them plan to get the hydrogen for the fuel cells from gasoline using a reformer. The reason is because gasoline is an easily available source of hydrogen. Until there are "hydrogen stations" on every corner like we have gas stations now, this is the easiest way to obtain hydrogen to power a vehicle's fuel cell.

The interesting thing about the first option is that it is the core of the real hydrogen economy. To have a pure hydrogen economy, the hydrogen must be derived from renewable sources rather than fossil fuels so that we stop releasing carbon into the atmosphere. Having enough electricity to separate hydrogen from water, and generating that electricity without using fossil fuels, will be the biggest change that we see in creating the hydrogen economy.



Where will the electricity for the electrolysis of water come from? Right now, about 68 percent (reference) of the electricity produced in the United States comes from coal or natural gas. All of that generating capacity will have to be replaced by renewable sources in the hydrogen economy. In addition, all of the fossil fuel energy now used for transportation (in cars, trucks, trains, boats, planes) will have to convert to hydrogen, and that hydrogen will be created with electricity, as well. In other words, the electrical generating capacity in the country will have to double in order to take on the demands of transportation, and then it will all have to convert from fossil fuels to renewable sources. At that point, and only at that point, will the flow of carbon into the atmosphere stop.

Right now there are several different ways to create electricity that do not use fossil fuels:

Nuclear power
Hydroelectric dams
Solar cells
Wind turbines
Geothermal power
Wave and tidal power
Co-generation (For example, a sawmill might burn bark to create power, or a landfill might burn methane that the rotting trash produces.)




In the United States, about 20 percent of the power currently comes from nuclear and 7 percent comes from hydroelectric. Solar, wind, geothermal and other sources generate only 5 percent of the power -- hardly enough to matter.

In the future, barring some technological breakthrough, it seems likely that one of two things will happen to create the hydrogen economy: Either nuclear-power or solar-power generating capacity will increase dramatically. Remember that, in a pure hydrogen economy, the electrical generating capacity will have to approximately double because all of the energy for transportation that currently comes from oil will have to be replaced with electrically generated hydrogen. So the number of power plants will double, and all of the fossil fuel plants will be replaced.

The electrical-generation problem is probably the biggest barrier to the hydrogen economy. Once the technology is refined and becomes inexpensive, fuel-cell vehicles powered by hydrogen could replace gasoline internal combustion engines over the course of a decade or two. But changing the power plants over to nuclear and solar may not be so easy. Nuclear power has political and environmental problems, and solar power currently has cost and location problems.

How do you store and transport the hydrogen?

­At this moment, the problem with putting pure-hydrogen vehicles on the road is the storage/transportation problem. Hydrogen is a bulky gas, and it is not nearly as easy to work with as gasoline. Compressing the gas requires energ­y, and compressed hydrogen contains far less energy than the same volume of gasoline. However, solutions to the hydrogen storage problem are surfacing.

For example, hydrogen can be stored in a solid form in a chemical called sodium borohydride, and this technology has appeared in the news recently because Chrysler is testing it. This chemical is created from borax (a common ingredient in some detergents). As sodium borohydride releases its hydrogen, it turns back into borax so it can be recycled.

Once the storage problem is solved and standardized, then a network of hydrogen stations and the transportation infrastructure will have to develop around it. The main barrier to this might be the technological sorting-out process. Stations will not develop quickly until there is a storage technology that clearly dominates the marketplace. For instance, if all hydrogen-powered cars from all manufacturers used sodium borohydride, then a station network could develop quickly; that sort of standardization is unlikely to happen rapidly, if history is any guide.

There might also be a technological breakthrough that could rapidly change the playing field. For example, if someone could develop an inexpensive rechargeable battery with high capacity and a quick recharge time, electric cars would not need fuel cells and there would be no need for hydrogen on the road. Cars would recharge using electricity directly.

Prospects for the future

­ You will hear more and more about the hydrogen economy in the news in the co­ming months, because the drumbeat is growing louder. The environmental problems of the fossil fuel economy are combining with breakthroughs in fuel-cell technology, and the pairing will allow us to take the first steps.

The most obvious step we will see is the marketing of fuel-cell-powered vehicles. Although they will be powered initially by gasoline and reformers, fuel cells embody two major improvements over the internal combustion engine:

They are about twice as efficient.
They can significantly reduce air pollution in cities.
Gasoline-powered fuel-cell vehicles are an excellent transitional step because of those advantages.

Moving to a pure hydrogen economy will be harder. The power-generating plants will have to switch over to renewable sources of energy, and the marketplace will have to agree on ways to store and transport hydrogen. These hurdles will likely cause the transition to the hydrogen economy to be a rather long process.

BMW H2R Model

Introduction to How the BMW H2R Works

It's sleek. It's aerodynamic. It's environmentally friendly. BMW's H2R (Hydrogen Record Car) is powered entirely by the clean-burning process of liquid-hydrogen combustion, and this next-generation racecar has already set speed records in its class.


So why is BMW expending copious amounts of time, money and energy to spearhead the production of hydrogen-powered vehicles? According to the BMW Web site, the company's long-term goal is to eventually replace the cars that run on atmosphere-polluting fossil fuels with vehicles that use clean-burning, liquid-hydrogen fuel. In this article, you'll learn about the H2R and its unique, hydrogen combustion engine.

With its smooth lines, aerodynamic design and gleaming silver body, the H2R appears to have sprung from the pages of a science fiction novel: It looks like a cross between a thoroughbred sports car, a sleek zeppelin and a futuristic rocket ship.

With a lightweight aluminum chassis, a monocoque aluminum space frame and an outer skin composed of carbon-fiber-reinforced plastic, the H2R is designed for high speed and maximum stability under extreme driving conditions. Tires measuring 245/40/19 ensure maximum road contact.





The H2R's suspension system comprises a double-wishbone, spring-strut front axle, rack-and-pinion steering, forged-aluminum track control arms (with two ball joints for superior wheel guidance and directional stability), a tie bar and an anti-roll bar. The result is a stable skeleton that results in a smooth and vibrationless driving experience.

The H2R's race-car-like appearance and high-speed performance belie its extreme environmental friendliness. Conceived and developed in only 10 months, the H2R features a 6.0-liter, V-12 hydrogen-powered engine. Whereas other carmakers have gone the route of hydrogen fuel cells, BMW has opted for a more traditional-style engine that utilizes a nontraditional fuel. The hydrogen combustion engine operates on the same principle as other internal combustion engines except that liquid hydrogen is used as the fuel source rather than gasoline or diesel oil.

BMW H2R Specifications
6.0-liter, V-12 liquid-hydrogen-powered engine
232 horsepower
Top speed over 187 mph (301 kph)
Aluminum space-frame chassis (generates almost no interior vibration)
Carbon-fiber-reinforced, Formula 1-style body
0 to 62 mph (100 kph) in 6 seconds
3,440 pounds (1,560 kg) with full tank and driver
5.4 meters (17.7 feet) long, 2 meters (6.6 feet) wide


Q: What is the BMW H7?

A: In 2006, BMW introduced the world's first hydrogen-powered production vehicle -- the H7. BMW claims that the H7 will world-class luxury and performance along with the clean-air benefits of hydrogen technology when it debuts. The H7 will feature a combustion engine that can run on either liquid hydrogen or gasoline. BMW's Double-VANOS and Valvetronic engine technologies will allow the engine to adjust to burning hydrogen/air or gasoline/air fuel mixtures.

A Hydrogen-Fueled Car

The use of hydrogen as a fuel in motor vehicles offers several advantages over traditional fossil fuels:

1.There exists an unlimited supply of hydrogen -- hydrogen is the most abundant element in the universe and the tenth most abundant element on Earth.

2.Hydrogen is renewable -- When hydrogen reacts with oxygen, the by-product is water (H2O), which can then be hydrolyzed (broken up into its component parts) to yield more hydrogen.

3.Hydrogen is clean-burning -- Unlike the burning of fossil fuels, hydrogen combustion does not produce any destructive environmental pollutants.

4.Hydrogen weighs less and generates more power than hydrocarbon-based fuels.

5.Hydrogen burns faster (and at a lower temperature) than conventional gasoline.




The H2R's hydrogen combustion engine produces record speeds on clean-burning fuel.

But carmakers and the general public have yet to declare hydrogen power safe for consumer use.In addition to running on hydrogen instead of fossil fuels, the internal components of the H2R's engine are unique in two significant ways: the hydrogen-injection valve and the materials used for the combustion chambers. In the H2R, the injection valves have been integrated into the intake manifolds, as opposed to injecting fuel directly into the combustion chambers.




Liquid hydrogen does not lubricate the way gasoline does, so the H2R uses altered valve seat rings that compensate for this. To maximize power and efficiency, hydrogen is injected into the intake manifold as late as possible, so the injection valves have been redesigned, as well.

The H2R Fuel Tank

Pure hydrogen is highly flammable and produces a great deal of energy when it reacts with oxygen, so safety is of primary importance in the design of any hydrogen-powered vehicle. The H2R's fuel tank is vacuum-insulated and double-walled, and it's equipped with three active safety valves.



To prevent possible leaks in the jacket around the fuel tank, which helps maintain the liquid hydrogen at a sufficiently low temperature (hydrogen takes its liquid form at -423F/-253C), the H2R features a double-redundant safety system: If the pressure within the tank ever exceeds 5 bar, two additional safety valves open up immediately. As an additional safety precaution, the combustion chambers are cooled by air before the hydrogen/air mixture flows into the cylinders to ensure that it won't ignite in an uncontrolled manner.

Refueling the H2R

Aside from the notable scarcity of hydrogen filling stations, refueling a hydrogen-powered vehicle requires no more effort than refueling a gasoline-powered one.

Hydrogen is added to the H2R's tank at a mobile hydrogen filling station through a manual tank coupling. Because of an interesting safety setup, it is impossible for hydrogen gas to leak into the air during the refueling process. In a liquid-hydrogen-powered BMW, the hydrogen left in the tank has returned to a gaseous state by the time the driver needs more fuel. This gaseous hydrogen exerts a higher pressure inside the tank. At the refueling station, when super-cold liquid hydrogen is pumped into the tank, the gaseous hydrogen already there condenses. The condensation of the gaseous hydrogen reduces the partial pressure inside the tank, so no hydrogen escapes while the tank is being filled.

The Evolution of the BMW H2R

The BMW H2R, which came out in 2004, was the gleaming, high-tech fruit of over 25 years of experimentation and innovation.

In 1979, BMW developed the 520, a prototype vehicle featuring an engine that ran on either hydrogen or gasoline. Building on the potential of the 520, BMW produced and road tested three generations of hydrogen-powered cars from 1984 to 1996 and in 2000 introduced the 5.0-liter V-12 750hL, the company's fifth-generation hydrogen car.

In 2001, BMW produced its sixth-generation hydrogen concept car, the 4.4-liter V-8 745h. It had two fuel tanks -- one for hydrogen and one for gasoline. When running on hydrogen, the 745h generated 182 horsepower, reached 62 miles per hour (100 kph) in 9.9 seconds and had a top speed of 134 mph (216 kph).

In 2004, BMW unveiled the H2R hydrogen-powered concept racecar, which went on to set nine speed records for hydrogen-combustion vehicles at the Miramas Proving Grounds in France.

Hydrogen Energy in the H2R Engine

Pure hydrogen gas rarely occurs in nature. As there are no reserves of pure hydrogen on the planet, hydrogen must be extracted from other compounds if it is to be used a fuel source. For example, in the process of hydrolysis, electrical current is passed through water to break it down into hydrogen and oxygen according to the following reaction: 2H2O + electricity --> 2H2 + O2. The reverse reaction -- the combustion (oxidation) of hydrogen -- is the process by which energy is created in the H2R's engine: 2H2 + O2 --> 2H2O + energy.



As you can see, the only by-product of this reaction is water, which makes the combustion of liquid hydrogen a clean-burning alternative to the combustion of fossil fuels. Unfortunately, as hydrogen does not occur naturally in its pure state, an initial input of energy is required to separate pure hydrogen from other naturally occurring compounds. Essentially, we need to use "dirty" energy to produce "clean" energy. The BMW Group is researching ways to generate the initial energy input in environmentally friendly ways, such as through wind, solar or hydroelectric power.

The use of liquid hydrogen as a fuel source is not a new concept. The aerospace industry already uses liquid hydrogen in rockets and spacecraft, and liquid hydrogen is being considered for use in airplanes because of its low density. Hydrocarbon-based fuels are very heavy; an equal volume of liquid hydrogen weighs less and produces nearly three times more power than gasoline.

The BMW H7

In 2006, BMW introduced the world's first hydrogen-powered production vehicle -- the H7. BMW claims that the H7 will offer world-class luxury and performance along with the clean-air benefits of hydrogen technology. When it debuts, the H7 will be available only in select markets.

Because of the present scarcity of hydrogen refueling stations, the H7 will feature a combustion engine that can run on either liquid hydrogen or gasoline. BMW's Double-VANOS and Valvetronic engine technologies will allow the engine to adjust to burning hydrogen/air or gasoline/air fuel mixtures. These sophisticated systems also help prevent nitrogen oxide (NOx) emissions in the combustion process. NOx emissions contribute to the formation of ozone and acid rain.

FUTURE MOTORS

How light will cars be in the future?

­In the p­ast decade, automobiles in the United States have followed the same trend as Americans' waistlines, growing bigger and bigger. We're not just talking about enormous models such as the Hummer and other full-size SUVs. Even sedans and mid-sized cars have ballooned. For instance, the 2007 Honda Accord outweighs its 1988 counterpart by almost 600 pounds.

Since fuel prices have risen as well, car companies and consumers alike are scrambling to find more efficient alternatives. Much of the mainstream attention has focused on different ways to power cars, rather than altering the body. But one promising solution that researchers and manufacturers have tossed around since the mid-1990s is the concept of an ultralight car.




The term started popping up in many places in 1993 with the kick-off of the Partnership for a New Generation of Vehicles. This agreement brokered by then-Vice President Al Gore and the executives of the Big Three auto makers (Ford, DaimlerChrysler and General Motors) laid out a goal to build an 80-mile-per-gallon car by 2003. One cornerstone of the alliance was researching ultralight materials, such as carbon composites and lighter steels and plastics as a way to jolt fuel efficiency.

­Just how light are we talking? German car startup company, Loremo, which stands for low resistance mobile, will soon put its first models on sale in Europe that weigh around 1,200 pounds (544 kilograms). To put that in perspective, that 2007 Honda Accord we mentioned earlier is 3,197 pounds (1,450 kilograms). And it's even lighter than the pint-sized, 1800-pound (816-kilogram) Smart Fortwo model. In exchange for the more svelte body, the Loremo LS gets around 120 miles to the gallon.

Why does weight make such a difference? And how safe are these fitter models?

Size and Safety of Lighter Cars

The average car uses only 15 percent of its energy to actually move the vehicle and drive . Most cars on the road today lose all but that sliver of power to braking, friction, idling and having to haul piles of accessories . By slightly altering the design, prioritizing function over luxury and using lighter materials, those issues can be minimized. In fact, according to the U.S. Department of Energy, every 10 percent of weight reduction translates to a 7 percent increase in fuel economy.

Thanks to that significant exchange, one of the goals outlined by the Partnership for a New Generation of Vehicles was to reduce the weight of cars by 40 percent, or around 1,200 pounds (554 kilograms). But when thinking about ultralight cars like these, it's important to differentiate between mass and weight. The mass, or size, of ultralight prototypes car companies have revealed aren't smaller than the average compact. Rather, the weight of the materials involved makes the difference.

Cars weigh so much because many of them are made from steel parts and sizeable engines. Ultralight future cars will be made of lightweight products including plastics, aluminum and metal composites and other hybrid materials. By adjusting the weight of the car parts, companies don't have to sacrifice size and can also use smaller engines.

But what about safety? If an ultralight car rams into the side of a building, won't it crumple like a ball of paper? Well, yes, it may crumble, but its impact absorption will protect the people inside. According to the State Department , "carbon-fiber composites can absorb 12 times the energy per kilogram as steel." Researchers at MIT also have discovered clay nanotech particles that could be used to make ultralight, yet ultra-strong auto parts. By adding these tiny particles to materials, it reinforces them and forms a strengthened network for incredible durability.

For Loremo, addressing safety concerns involved creating an entirely new type of car frame. While most cars are designed to distribute impact around the passenger, the Loremo passes it under them. It does so by using a longer chassis, the frame on which the car sits, that runs along the length of the car to spread the force impact linearly. The company compares it to the same effect as striking a nail. When hit, the nail doesn't break because its impact is directed along its length rather than at an angle. Also, by keeping the body close to the ground and adding air shafts that funnel air through the bottom of the car, it adds driving stability in the same way as featherweight racecars .

When will consumers start to see these ultralight phenomena on the car lot? The Loremo goes into production in 2010, and depending on its reception, it could set off a domino effect.